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Chitosan (75%–85 % deacetylated) was obtained from Sigma-Aldrich (St. Louis, MO, USA). Glycerol was obtained from Loba Chemie (Mumbai, India). Beeswax and essential oils were purchased from the local market, Phagwara, Punjab, India. Green chillies of equal size, colour, and maturity were purchased from the nearby market, Moga, Punjab, India. Pointed gourds commonly called parwals were also bought from the local market, Phagwara, Punjab, India. The green chillies were chosen based on their uniformity in size, color (green), and maturity (fully ripe), while the pointed gourds were selected for consistency in size, color (green), and maturity (medium stage of ripening). Any other reagents used in this study were of analytical grade and used without any purification.
Method
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The experimental requirements consisted of fresh pointed gourd and green chillies, they were carefully selected for their physical condition, devoid of injuries, and exhibiting uniformity in color, size, and maturity. To make sure that optimal hygiene of the experimental fruits was followed and therefore a washing process was initiated utilizing sodium hypochlorite as a chlorine-based cleaner. This process involved immersing the fruits in chlorine-infused water for 10 min. Subsequently, the washed fruits were left to air dry under a fan, ensuring a thorough drying process. The coating application involved immersing the prepared fruits in the respective coating solutions for 5 min. Following each immersion, the fruits were extracted from the solution and allowed to air dry for an additional 10 min post-coating application, both the coated and uncoated samples were systematically arranged on plastic trays and stored at an ambient temperature of 25 ± 2 °C and a relative humidity of 70%−80%.
Preparation of samples
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The selection of samples was done with uniform colour, size, and maturity and devoid of any injuries. Then the sample was washed properly for 5−7 min. Washed fruits are then allowed to air dry completely. The selected green chillies and pointed gourd were divided into five groups according to the type of coating (M1 = uncoated fruits, M2 = coated with only chitosan, M3 = coated with chitosan and clove essential oil, M4 = coated with only beeswax, and M5 = coated with beeswax and clove essential oil). Each group contains three green chillies and three pointed gourds. Both chillies and pointed gourd were cleaned with water for 5−7 min and air dried before applying the edible coating. The samples were immersed in the coating solution for 5 min and then were kept for air drying for 10 min. The same procedure was repeated three times for both chillies and the pointed gourd sample.
Preparation for coating
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There were five treatments: M1 (control sample), M2 (only chitosan coating 2%), M3 (chitosan 2% + 0.1% (w/w) clove essential oil), M4 (only beeswax coating), and M5 (beeswax + 0.1% (w/w) clove essential oil).
Chitosan coating (M2) - prepared by taking 2 g chitosan and dissolving it in 0.5% acetic acid in distilled water. This was then placed on a magnetic stirrer for 8−10 h. The pH was adjusted to 5.60 by adding 50% citric acid. Then 0.2 mL glycerol was added to act as a plasticizer.
Chitosan incorporated with clove essential oil coating (M3) – chitosan solution - prepared by taking 2 g chitosan and dissolving it in 0.5% acetic acid in distilled water. This was then placed on a magnetic stirrer for 8−10 h. Then the pH was adjusted to 5.60 due to the addition of 50% citric acid. Then 0.2 mL glycerol was added. Essential oil solution - prepared by combining 1 mL of clove essential oil, 0.5 mL of Tween-20, and 8.5 mL distilled water in a test tube. 1 mL of this essential oil solution was then added to the previously prepared chitosan solution and thoroughly mixed for 15−20 min on a magnetic stirrer.
Beeswax coating (M4) – prepared by taking 20 g beeswax, melting it at 55−60 °C and then filtering it. 80 mL of edible oil (rice bran oil) and 0.2 mL glycerol were dissolved in melted beeswax and then thoroughly mixing and used for coating.
Beeswax incorporated with clove essential oil coating (M5) – prepared by taking 20 g beeswax and melting it at 55−60 °C and then filtering it. 80 mL of edible oil (rice bran oil) and 0.2 mL of glycerol were added along with melted beeswax. The solution was then stirred until homogenous. Clove essential oil solution. One mL of this essential oil solution was added to the beeswax solution and mixed thoroughly.
Antioxidant activity test
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The evaluation of scavenging activity for the blended sample was carried out using the 2,2-diphenyl-1-picrylhydrazyl (DPPH) method. DPPH solution was prepared by mixing 4 mg of DPPH in 100 mL of methanol. A 50 mg aliquot of the sample solution was blended with a 10 mL DPPH solution, and absorbance values were recorded post 30-min incubation in the dark. The baseline values were established at 517 nm, the specific wavelength for the DPPH assay. Methanol was used as a blank and only the DPPH solution was referred to as control. The quantification of sample scavenging activity was achieved through a designated equation, and the entire experiment was executed in replicates to ensure the accuracy and reliability of the results. This methodology provides insights into the antioxidant potential of the blended sample through DPPH radical scavenging assessment[35].
$ \mathrm{F}\mathrm{r}\mathrm{e}\mathrm{e}\;\mathrm{ }\mathrm{r}\mathrm{a}\mathrm{d}\mathrm{i}\mathrm{c}\mathrm{a}\mathrm{l}\;\mathrm{ }\mathrm{s}\mathrm{c}\mathrm{a}\mathrm{v}\mathrm{e}\mathrm{n}\mathrm{g}\mathrm{i}\mathrm{n}\mathrm{g}\;\mathrm{ }\mathrm{a}\mathrm{c}\mathrm{t}\mathrm{i}\mathrm{v}\mathrm{i}\mathrm{t}\mathrm{y}\;\left(\text{%}\right)=\dfrac{{\mathrm{A}}_{\mathrm{c}}-{\mathrm{A}}_{\mathrm{s}}}{{\mathrm{A}}_{\mathrm{c}}}\times 100 $ where, AC and AS were the absorbances of DPPH of the control and sample, respectively.
Application of coating
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The application of four distinct coatings on green chilli and pointed gourd surfaces was executed utilizing the immersion method to enhance the adhesion and retention of the coatings. Following each dipping of the chilli and pointed gourd, the residual coating material was allowed to drip off, and this process was iterated three times. Subsequently, the coated pointed gourds and chilli were air-dried until complete desiccation. The dried specimens were then stored under ambient conditions with a temperature of 25 ± 2 °C for subsequent physiochemical analysis by established research protocols.
Shelf-life analysis
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The soil on the pointed gourd and green chillies was removed by washing with tap water. To assess the efficiency of the coating solution in preservation, samples were immersed in the solution containing the coating material. Uncoated samples were used as a reference for comparison. The samples were kept in different petri plates and were placed under ambient temperature, with continuous monitoring and recording[36]. Over an 8-d and 15-d storage-life test period an ambient temperature of 25 ± 2 °C and a relative humidity of 70%−80%. The changes in skin color, texture, and weight loss were observed for both coated and uncoated pointed gourds as well as for the chillies. The initial weight of the fruits was recorded at the start of the experiment, and subsequent weights were measured.
Sensory assessment
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Throughout the research duration, sensory characteristics were meticulously evaluated using a 9-point Hedonic scale. Various aspects, including physical attributes, texture, and overall acceptance, were scrutinized by panellists. For the sensory analysis, a panel of four trained evaluators was assembled, comprising three male teachers and one female teacher. The panellists were selected from the faculty members of the college conducting the research, representing a diverse age range. The ages of the panellists varied between 30 and 50 years. As the sensory analysis was repeated at fixed intervals the faculty members were familiar with the experimental protocol and provided valuable insights into the changes observed in the appearance and colour of the pointed gourds and green chillies. This approach ensured rigorous and reliable sensory evaluations. The scale, ranging from extremely liked (9) to extremely disliked (1), provided a nuanced assessment of the sensory attributes. This comprehensive approach enabled a detailed exploration of the subjective preferences and responses to the sensory qualities of the subject under investigation[37].
Weight loss
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The assessment of the storage impact on the 3-pointed gourd and green chillies involved weighing both samples at the commencement and conclusion of each storage interval. The total weight loss during storage was calculated by determining the difference between the initial and final weights of the fruit. To quantify this loss, percentages were computed based on the fresh weight of the fruit. This methodology provides insights into the perishability and stability of three pointed gourd and green chillies over time, aiding in understanding their post-harvest behaviour and potential shelf life[38].
$ \rm{Loss\; in\; weight\; ({\text{%}})=\dfrac{(Initial\; wt.-Final\; wt.)}{(Initial\; wt.)}\times100{\text{%}}} $ -
The coating formulation was successfully prepared using chitosan and beeswax alone and in combination with clove essential oils. The developed formulation was applied for coating applications. Shelf-life analysis of pointed gourds and green chillies was performed by coating them with an edible coating made from chitosan, beeswax, chitosan with clove essential oil, beeswax with essential oil and one control sample with no coating. The results are displayed in Tables 1−6. Tables 1 & 2 shows the sensory analysis and weight loss for pointed gourd and Tables 3 & 4 show the sensory analysis and weight loss for green chillies, while the effect of coating on pointed gourd and green chillies are presented in Tables 5 & 6 respectively. M1 in the tables represents a sample without any coating to assess the impact of edible coating on raw fruit, M2 represents the coating with chitosan, M3 represents coating with chitosan and clove essential oil, M4 represents coating with beeswax and M5 represents coating with beeswax and clove essential oil. Pointed gourd samples were analyzed for 8 d and the observation was made every 2 d. The samples were analyzed based on sensory analysis and weight loss. The sensory evaluation was based on the changes in the color and the overall appearance of the pointed gourd
Table 1. Representing sensory evaluation of pointed gourds.
Treatments Sensory properties (days in storage) 2 4 6 8 M1 7.67 ± 0.82 5.67 ± 0.47 3.33 ± 0.47 1.33 ± 0.47 M2 8.33 ± 0.47 7.67 ± 0.47 5.67 ± 0.47 5.33 ± 0.47 M3 8.67 ± 0.47 8.33 ± 0.47 7.63 ± 0.47 7.07 ± 0.47 M4 7.67 ± 0.47 7.33 ± 0.47 6.3 ± 0.47 4.67 ± 0.47 M5 8.33 ± 0.47 7.67 ± 0.47 7.21 ± 0.47 6.84 ± 0.82 Table 2. Representing weight loss of pointed gourds during storage.
Treatments Physiological loss in weight (%) (days in starage) 2 4 6 8 M1 12.71 ± 2.91 18.57 ± 2.68 22.11 ± 1.18 24.72 ± 0.21 M2 1.70 ± 0.16 3.40 ± 0.32 5.91 ± 0.45 7.60 ± 0.26 M3 0.05 ± 0.01 0.25 ± 0.11 0.59 ± 0.20 0.82 ± 0.33 M4 2.39 ± 0.21 5.46 ± 0.48 9.97 ± 1.10 11.3 ± 0.78 M5 0.89 ± 0.30 1.76 ± 0.52 3.82 ± 0.41 4.67 ± 0.31 Table 3. Representing sensory evaluation of green chillies.
Treatments Sensory properties (days in storage) 3 6 9 12 15 M1 7.67 ± 0.47 6.3 ± 0.47 4.67 ± 0.47 2.67 ± 0.94 1.67 ± 0.47 M2 8.33 ± 0.47 7.67 ± 0.47 6.33 ± 0.94 6.00 ± 1.41 5.00 ± 0.82 M3 8.67 ± 0.47 8.33 ± 0.47 8.00 ± 0.82 7.67 ± 0.47 7.33 ± 0.47 M4 7.67 ± 0.47 6.84 ± 0.47 5.33 ± 0.47 5.00 ± 0.81 4.66 ± 0.47 M5 8.67 ± 0.47 8.33 ± 0.47 7.67 ± 0.47 7.33 ± 0.47 6.67 ± 0.47 Table 4. Representing weight loss of green chillies during storage.
Treatments Physiological loss in weight (%) (days in storage) 3 6 9 12 15 M1 3.26 ± 0.73 4.37 ± 1.2 6.36 ± 0.92 11.67 ± 1.3 15.34 ± 1.10 M2 0.92 ± 0.31 1.23 ± 0.35 3.86 ± 0.75 5.45 ± 0.23 8.45 ± 1.20 M3 0.40 ± 0.21 0.96 ± 0.23 1.40 ± 0.46 1.95 ± 0.74 2.30 ± 0.36 M4 1.81 ± 0.73 2.62 ± 0.47 4.77 ± 0.18 5.11 ± 0.54 6.21 ± 0.27 M5 0.69 ± 0.19 0.98 ± 0.23 3.21 ± 0.46 3.40 ± 0.36 4.47 ± 0.63 Table 5. Visual records of pointed gourd coated and uncoated for 8 d.
Days M1 M2 M3 M4 M5 2 4 6 8 Table 6. Visual records of green chillies coated and uncoated for 15 d.
Days M1 M2 M3 M4 M5 3 6 9 12 15 Based on the obtained results and per the evaluation it can be concluded that there was a minimum change in the pointed gourd and chillies sample coated with chitosan + clove essential oil which is followed by pointed gourd and chillies coated with beeswax + clove essential oil. The control sample showed the maximum change in the overall appearance in both cases. Physiological losses in weight increase gradually in all the treatments with the advancement of the storage period. The loss in weight in uncoated pointed gourd was observed from 12.71% to 24.72%. The pointed gourd sample coated with chitosan and chitosan + clove essential oil showed an increase in weight loss from 1.7% to 7.60%, and 0.05% to 0.82% respectively. The pointed gourd coated with beeswax and beeswax + clove essential oil showed an increment of weight loss from 2.39% to 11.3%, and from 0.89% to 4.67% respectively. Only limited work has been done on pointed gourd coating and the Carnauba wax (1.0% and 0.50%) coating on the pointed gourd showed earlier some promising results[32]. The sensory quality of pointed gourd treated with Carnauba wax was found to be primarily appealing, but the shelf life declined meaningfully after storage for 6 d which indicates although the coating is beneficial for delaying ripening and reducing water loss, its usefulness in preserving sensory quality and extending shelf life still appears restricted.
The sample of fresh green chillies was analyzed for 15 d and the observation was made every 3 d and analysis was done based on sensory analysis and weight loss. The sensory evaluation focused on color and overall appearance changes in the chillies. The findings suggest minimal alterations in the chilli sample coated with chitosan + clove essential oil, followed closely by chillies coated with beeswax + clove essential oil. In contrast, the control sample exhibited the most significant changes in overall appearance. Notably, the chitosan-only coating displayed better color retention compared to the sole beeswax coating. These results underscore the effectiveness of combined coatings, particularly with chitosan and clove essential oil, in preserving the visual attributes of chillies, highlighting their potential for enhancing the shelf life and consumer appeal of the produce.
During storage at room temperature, changes in weight loss were observed in both the control and coated green chillies samples. Uncoated green chillies experienced a notable increase in weight loss, escalating from 3.26% to 15.34%. In contrast, chillies coated with chitosan and chitosan + clove essential oil showed a rise from 0.92% to 8.45%, and 0.40% to 2.30%, respectively. Additionally, chillies coated with beeswax and beeswax + clove essential oil demonstrated an increase in weight loss from 1.81% to 6.21% and from 0.69% to 4.47%. These findings indicate the potential of coatings, particularly chitosan and beeswax, in mitigating weight loss during storage, contributing to the preservation of green chillies. A similar result was reported in the case of alginate/carboxymethyl cellulose/starch-based coating for green chilli preservation[39]. The application of an edible coating of green chilli significantly enhanced the shelf life by reducing moisture loss. The color and texture of the coated chilli were superior compared to the uncoated counterpart. Similarly, coatings were developed using starch, EDTA, and sodium alginate, and used in maintaining the shelf life of green chillies[33]. The authors showed that the weight loss in coated chillies samples (5.60%−6.90%) was still relatively high compared to the uncoated samples (12.35%). The same authors also studied the shellac-based surface coating on green chillies in combination with modified atmosphere packaging (MAP)[40]. The coated chillies exhibited longer shelf life compared to the uncoated counterpart and the use of MAP in combination with coating further extended the shelf life of chilli. Thus, the combined treatment could be very effective in preserving the shelf life of chilli. The effect of edible gum arabic and chitosan-based coating on green chillies has also been recently studied[41]. The obtained results showed that the application of the edible coating on chilli significantly improved the shelf life by maintaining the respiration rate and vitamin C content. In another work, chitosan/citric acid film was used to make pouches for green chilli packaging[34]. The biopolymer-made pouches used for green chilli packaging showed some effect on the color and shelf life of chilli due to the presence of citric acid but the effect was not pronounced due to the lack of presence of a strong functional ingredient in the packaging system. The presence of essential oil in the current packaging system and direct coating application showed an overall better effect in improving the shelf-life of chilli.
Antioxidant activity
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DPPH analysis was carried out for the control sample, chitosan-coated sample, chitosan with clove essential oil-coated sample, and clove essential oil sample. No antioxidant activity was observed in the control, whereas in the chitosan-coated sample, it was found to be 17.3% ± 0.1%, in the case of the chitosan with clove essential oil-coated sample it was found to be 31.4% ± 1.0%, while in the case of clove essential oil 67.1% ± 1.5%. Therefore, it can be concluded that the control sample shows no radical scavenging activity since it has no added antioxidant coating. The chitosan-coated sample exhibits moderate antioxidant activity compared to the control as chitosan is known for its antioxidant action owing to the presence of function hydroxyl and amine group at carbon number six and two respectively[42]. The chitosan with clove essential oil-coated sample shows a much higher antioxidant activity compared to the control and chitosan-coated samples but less than only clove essential oil. The clove essential oil-coated sample shows the highest antioxidant activity among all three tested samples which is presumably due to the presence of strong antioxidant compounds such as eugenol, monoterpenes, propanoids, caryophyllene, etc.[43,44].
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All data generated or analyzed during this study are included in this published article.
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About this article
Cite this article
Vidyarthi EV, Thakur M, Khela RK, Roy S. 2024. Edible coatings for fresh produce: exploring chitosan, beeswax, and essential oils in green chillies and pointed gourd. Food Materials Research 4: e026 doi: 10.48130/fmr-0024-0017
Edible coatings for fresh produce: exploring chitosan, beeswax, and essential oils in green chillies and pointed gourd
- Received: 06 June 2024
- Revised: 08 July 2024
- Accepted: 15 July 2024
- Published online: 09 October 2024
Abstract: In response to the rising global concerns over food sustainability and the pressing need to minimize waste, finding efficient, eco-friendly preservation techniques have become increasingly urgent to prevent environmental deterioration and ensure food security. The present study investigates the impact of edible coatings on the extended shelf life of pointed gourd and green chillies. A set of 3-point gourds and green chillies were divided into five groups – one was a control group, and the other four combinations of edible coatings were made of chitosan, chitosan with clove essential oil, beeswax, and beeswax with essential oil. Weight loss, visible decay, and visual surface colour change was evaluated. The control groups, to which no coating was applied, showed a loss in weight of 7.5% and visible decay starting from day 6. In contrast, the groups coated with chitosan showed a significantly reduced weight loss of 3.2% and delayed decay appearance until day 15. The most successful coating, however, was a combination of chitosan and clove essential oil. These outperformed the others by not only lowering weight loss to 1.8% but also delaying obvious degradation until day 15 at ambient temperature. The results showed that the coated samples experienced a longer shelf-life and less weight loss than the control sample. Further, the edible coatings with clove essential oil managed to reduce the microbial load of yeast and molds and it also increased antioxidant properties. Among the treated samples, chitosan incorporated with clove essential oil showed superiority in all enlisted parameters.
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Key words:
- Pointed gourd /
- Green chillies /
- Edible coating /
- Chitosan /
- Beeswax /
- Clove /
- Shelf life